Posted by pete 23 on December 17, 2013 at 16:25:10 from (74.33.91.156):
In Reply to: Coolant bypass posted by notjustair on December 17, 2013 at 15:17:05:
I would put a plug in it and then you can drill a hole in plug to size you want. Probably start with about a 1/4 inch hole. When you are doing this , take the thermostat housing off. Put a garden hose in the outlet where it connects to radiator. See how much water flows on through. That is most likely the reason your engines does not warm up. You put a lot of water past most of those thermostats because the housing is corroded out inside. You will notice all newer engines that use the tube style thermostat also have a seal in the thermostat housing to allow only the amount of coolant to flow that can go through the bypass hole in thermostat. Some of those holes are also too large and can be soldered shut and then drilled smaller.
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